Means Engineering, Inc.

Product development engineering in medical, industrial, semiconductor equipment & military with a standard of excellence in form, function and design.


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(760) 931-9452 | info@meanseng.com
5927 Geiger Court, Carlsbad, CA 92008-7305

Top Challenges Faced by Electronics Manufacturers

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Top Challenges Faced by Electronics Manufacturers

The global marketplace is constantly evolving. No other industry experiences more change than electronics. New technology becomes available at an alarming rate. In order to remain competitive in the electronics industry, electronics manufacturers must be able to keep up. Electronics companies of all shapes and sizes face the following challenges.

Short Product Life Cycles

Technology evolves to meet the wants and needs of consumers. It’s crucial for electronics manufacturers to have the right processes in place for new product introduction. Teaming up with a qualified contract manufacturer ensures new products meet all quality, volume and release requirements.

Meeting Demand

Demand for technology is rapidly changing. Because technology is so closely intertwined with demand, it is extremely vulnerable to changes in local conditions. Production capabilities should be kept lean and able to shift to meet changing demand.

Environmental Impact

New standards and regulations require electronics manufacturers to consider the environmental impact of a product’s entire life cycle. Every aspect must be considered, from the manufacturing process and the chemicals used, to consumer energy use and disposal of the product.

Managing Service and Warranty

Having good quality control measures in place ensures that only high quality products are produced. However, sometimes things go wrong. Being able to service faulty parts as opposed to replacing products under warranty saves both time and money. It also allows electronics manufacturers to provide a greater level of customer service and increase trust in their brand.

Power Consumption

It’s becoming more and more important for electronics manufacturers to produce smaller products that last longer and consume less power. This can be a challenge for manufacturers without the equipment or technology necessary to create new products. Contract manufacturers stay up-to-date with the latest technology and practices. They help companies produce new products without spending the cost and time involved with training and equipment.

Quality Control

With so many electronics companies competing in the marketplace, it’s more important than ever to produce good quality products. Consumers want electronic products that operate the way they should. Strict quality control measures ensure consistent quality of all products produced.

Means Engineering, Inc. offers electronic manufacturing services to a wide range of industries. We are an ISO 9001, AS 9100 and ISO 13485 certified contract manufacturer. We work directly with you from concept to completion.

 

 

 

Improving Electronic Assembly Processes

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Improving Electronic Assembly Processes

The electronics industry is always changing. New technologies become available at an alarming rate. It can be difficult for small to mid-size companies to keep up. Sometimes even larger companies find that they have room for improvement.

While changing your business processes might seem overwhelming at first, the benefits of doing so far outweigh the inconvenience. The following tips can help you improve your electronic assembly processes and make your business more successful.

Never Stop Improving

Many companies become overly comfortable with their processes and believe that their boards and designs are as good as they can get. However, when it comes to electronic assembly, there’s always room for improvement.

It can be extremely beneficial to team up with a respected contract manufacturer. These experienced professionals can look over your plans to locate areas that can be improved. Often times, these improvements will save you money and increase efficiency.

Never Settle For Less Than The Best

In order to stay competitive in the electronics industry, you need to speed up your assembly processes. New equipment and technology can help you reduce time to market without compromising on quality. Unfortunately, many companies don’t have the resources necessary to acquire and manage new equipment.

A good contract manufacturer will be up to date with all of the latest practices, technology and equipment. By working together, you can gain access to these things without having to obtain, store and manage them yourself.

Cut Down On Warranty Replacements

Warranty replacements can end up costing electronics companies a lot of money. It’s a much better idea to partner with a qualified contract manufacturer that is able to troubleshoot and make repairs to your products. Not only will this save you money, it will also increase customer confidence in your brand.

Means Engineering, Inc. provides reliable, high quality contract manufacturing services. We work with a wide range of industries. Our experienced team stays up to date with the latest practices and technology. Our stringent quality control measures ensure consistent quality of all parts produced. We are ISO 9001, AS 9100 and IOS 13485 certified.

Importance of Quality Control in Electronics Manufacturing

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Importance of Quality Control in Electronics Manufacturing

Outsourced manufacturing is one of the fastest growing trends in the electronics industry today. Many businesses throughout the world use contract manufacturing as a way to cut costs and reduce time to market. This widely accepted business strategy helps businesses of all shapes and sizes remain competitive in an ever-changing marketplace. As a result, many contract manufacturers are strengthening their position by upgrading their facilities and improving their practices.

Using a Contract Manufacturer to Produce Electronic Parts

While contract manufacturers used to only provide assembly of electronics components, many now offer design and full production of products. This often includes testing for quality. Contract manufacturers that offer testing must be extremely careful to follow good manufacturing practices, especially when producing products for demanding fields.

Outsourcing your manufacturing and testing of products has a number of benefits including capital risk reductions, increased asset productivity and access to the latest technologies. When you use a contract manufacturer, they handle everything for you, allowing you to focus your attention on other aspects of your business. Using a contract manufacturer also allows you to catch production issues early, when they can be addressed more effectively.

ISO 9001 Certified Contract Manufacturer

The quality of parts produced is extremely important. Effective quality control measures must be in place to ensure overall quality and reliability of electronic parts produced. In addition to quality, other requirements must also be met such as product yields and time to market.

When selecting a contract manufacturer to work with, you will need to ensure they have the proper certifications and standards in place. Compliance with nationally recognized standards such as ISO 9001 ensures consistent, high quality production.

Final Thoughts

As electronic assemblies become more complex, more and more emphasis is being placed on standardizing quality measurement. However, this can be difficult across multiple assemblies and components.

The contract manufacturer you use should have multiple capabilities and certifications. Means Engineering, Inc. is ISO 9001, AS 9100 and IOS 13485 certified to ensure consistent quality of all parts produced. We are committed to meeting and exceeding our customer’s ever-changing quality requirements. We work directly with you throughout the entire manufacturing process.

New Product Creation With the Help of a Contract Manufacturer

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New Product Creation With the Help of a Contract Manufacturer

Whether you are an entrepreneur or you own a large company, new product development takes a lot of time and resources. In order to test a new product or sell your idea, you need to have something to show potential buyers. A contract manufacturer can be useful in these types of situations.

A contract manufacturer produces products under the label or brand of the company that hires them. This reduces costs and time to market, while increasing the quality and consistency of products produced.

It’s important to select a contract manufacturer with ample experience. The following tips should be considered before working with a contract manufacturer for new product development.

Always Choose Quality Over Quantity

The most expensive part of product development is the production phase. This part of production involves expensive and time-consuming processes and prep work. Once the production phase is complete, the costs go down. Typically, the more products you purchase, the less each will cost to produce.

While you might be tempted to take advantage of the savings and purchase more product than you need, this can actually end up costing you more on storage and waste.

Price

The cost of product development can vary widely based on a number of factors. Going with the lowest price is typically not the best option. Lower prices are often associated with poor craftsmanship and sub-standard materials.

However, a higher cost isn’t always equivalent to a better product. Sometimes, big name companies charge more for the same quality you can get elsewhere for less. It’s important to learn as much as you can about the manufacturing process, the company you’re working with, and what you are getting for your agreed upon price.

Specifications

A clear set of specifications is a crucial part of the manufacturing process. Specifications typically include a list of materials that will be used to make the product, product dimensions and other important details.

It’s extremely important to communicate your specifications with your contract manufacturer. Failing to do so can lead to the creation of an inferior product. Before the manufacturing process begins, clearly discuss the size, color, materials and how your product should be created. This will save you a lot of time and money in the long run.

Contract Manufacturing in San Diego County

Contract manufacturing is an excellent way to produce new products. It’s crucial that you select a contract manufacturer that has experience with a wide range of industries and materials. It’s also important that your contract manufacturer has quality control measures in place. Ensure that they are ISO 9001, AS9100 and IOS 13485 certified.

Using a Contract Manufacturer for New Product Development

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Using a Contract Manufacturer for New Product Development

 As a leading Southern California contract manufacturer, Means Engineering, Inc. has a lot of experience with new product development. We understand what’s important when looking for a company to design and build your product. We also know which details are essential to a positive experience.

Choosing a Contract Manufacturer

 You have many options when it comes to selecting the company responsible for the design and build of your product. However, there are a few things that should be considered before partnering with a contract manufacturer.

The contract manufacturer you choose needs to have the capability you require and should have multiple capabilities. Even if you do not think you need it now, it’s a good idea to select a company that has experience with a wide range of materials and processes. The company you choose should be able to provide engineering support. Having an experienced engineering team on your side can help you spot design flaws you might have missed. They can also suggest ways to reduce cost and time to market.

In order to ensure the highest quality, it’s crucial to select a contract manufacturer that is ISO certified. ISO standards are extremely strict in terms of quality control. Producing a part quickly and inexpensively does you absolutely no good if it does not meet quality standards.

Means Engineering, Inc. is ISO 9001, AS9100 and IOS 13485 certified. This ensures high quality products, time and time again.

Realistic Expectations

It’s not uncommon for companies to have unrealistic expectations when starting the product development process. Many companies underestimate the cost and time it will take for the product to go to market. Before assuming anything, it’s important to make sure that you have all of the facts.

Talk to your suppliers, vendors and contract manufacturers. They are in the best position to provide you with accurate cost and time to market estimates.

Final Thoughts

Before selecting a contract manufacturer for new product development, make sure that you check their references and view their previous work. Respectable companies will be happy to share this information with you.

Means Engineering, Inc. has extensive experience working with a variety of industries including the medical, industrial, semiconductor and defense industries. We provide smart, turnkey solutions and work directly with our clients from concept to completion.

ABOUT US

MEI features depth of experience in medical, industrial, semiconductor equipment and military products. All product development efforts start with a unique set of requirements, yet we deliver results that share a common standard of excellence in form, function and design.

Our turn-key capabilities provide smart, simple solutions to cumbersome outsourcing issues, and provide our clients with an intelligent route from concept to market.

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