Means Engineering, Inc.

Product development engineering in medical, industrial, semiconductor equipment & military with a standard of excellence in form, function and design.


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(760) 931-9452 | info@meanseng.com
5927 Geiger Court, Carlsbad, CA 92008-7305

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Reducing Component End-Of-Life Risks

April 3, 2020 By meiadmin

Component end-of-life (EOL) is a common problem with electronics manufacturing. During the design process, designers must consider the likelihood that specific components will be discontinued at some point during production. Unfortunately, there’s often no way to know when the manufacturer of certain components will run out of stock or discontinue production. When this occurs, companies that rely on these components to create their product face rising costs and costly redesign when the component manufacturer eventually runs out of stock.

Although EOL can impact all industries, it tends to hit highly regulated industries like medical and defense much harder. This is because companies responsible for the creation of products for these industries must gain certification for each product they produce. Even small changes to the design can necessitate an expensive and time-consuming re-certification process.

Ideally, designers should only select components they know will be around for quite some time. Fortunately, there are a few things designers can look for when determining component EOL.

Supplier Reputation

When choosing components for use in an electronic device, it’s important to look at the reputation of the supplier. A reputable supplier will stand behind their components. Another factor to consider is the number of suppliers offering the specific component. It’s much riskier if the component used only has one supplier. With more than one supplier, there’s always a back-up if one or more goes out of business.

Avoid Counterfeits

Counterfeit components often enter the market as parts become harder to source. Although companies are often tempted to purchase counterfeits, doing so can negatively affect the quality of finished products. This is another reason why it’s extremely important that designers make sure they purchase components from a reputable source.

Consult a Contract Manufacturer for Advice

Although there isn’t any guarantee that components will remain available forever, an experienced electronics contract manufacturer like Means Engineering can provide information about reliable sources and components. Contract manufacturers deal with suppliers on a daily basis and can provide valuable advice on potential EOLs. The earlier you consult with an experienced CM the better equipped you’ll be in the future.

 

Filed Under: About Us Tagged With: california, carlsbad contract manufacturer, carlsbad contract manufacturing, CM, contract manufacturer, contract manufacturing, Electronic Devices, electronics assembly

Choosing a Contract Manufacturer for Complex Box Builds

March 20, 2020 By meiadmin

Box-build, or system integration, is an electromechanical assembly process which includes enclosure fabrication, installation and routing of cabling or wire harnesses, and installation of sub-assemblies and components. A complex box-build includes a fully integrated electro-mechanical system with pneumatics and electronics.

Box-builds generally include several steps. Companies often find the process too difficult and/or costly to handle in-house. This is perhaps the biggest reason why many companies enlist the help of an experienced contract manufacturer. Using a contract manufacturer not only keeps costs and production times low, it also ensures the correct assembly and testing.

When selecting a contract manufacturer to work with, it’s important to look for a CM with complex box-build experience. Make sure the company you choose has a quality management system in place and ISO certification.

Once you’ve selected a contract manufacturer, it’s important to prepare everything they need to complete the box-build.

Bill of Materials (BOM)

Be prepared to present the contract manufacturer with a Bill of Materials. The BOM is extremely important to the overall success of your project. The BOM helps ensure the contract manufacturer knows all the key components. It also lets them know which materials the company will provide and what the CM must source. Defining even smaller items in the BOM such as nuts, bolts, adhesives, tie wraps, washers, wires, etc. helps avoid unexpected delays and cost changes.

Assembly

3D CAD models help the CM visualize the finished product. These should be provided to the CM if possible. At the very least, you should provide the CM with a layout drawing. Many experienced CMs have CAD programs that allow them to easily convert drawings into build instructions.

Dimensions

It’s important to inform the contract manufacturer of the size and weight of the unit. This will help the CM determine handling and storage throughout the build process.

Testing

When working with electrical systems, it’s important to define basic electrical safety testing like earth bond and flash tests. It might be helpful to speak with your contract manufacturer to determine any additional testing required.

Means Engineering has extensive experience in both module level and product level manufacturing of complex box builds. Our skilled staff has the tools and experience necessary to provide a wide range of manufacturing services for fluid and gas handling systems, commercial and military displays, high tech vacuum systems, aviation electronics, and electro-optical systems.

Please contact us for more information about our services.

 

Filed Under: About Us Tagged With: AS 9100, box builds, california, carlsbad contract manufacturer, carlsbad contract manufacturing, CM, complex box builds, contract manufacturer, contract manufacturing, electronics assembly

Using a Contract Manufacturer to Grow Your Online Business

March 13, 2020 By meiadmin

The Internet has created numerous opportunities for entrepreneurs and small businesses to sell their products to people around the world. While selling products online can bring significant income, many businesses simply do not know how to meet extremely high consumer demand.

People purchase products online at increasing rates. According to a study by Statistica, around 80% of all Internet users will make a purchase online within the year. Companies wishing to sell their products online can reach more people in a much shorter amount of time than possible with a retail location. Although many companies and entrepreneurs are tempted to take advantage of the Internet’s potential to grow their business, they need to make sure they’re prepared for the large influx of potential orders.

Prior to starting an online business, it’s important the company determines how they will keep up with strong demand. Enlisting the help of a contract manufacturer can help ensure a steady stream of high quality products.

Design

Experienced contract manufacturers provide a wide range of services. In addition to providing manufacturing of parts, components, and products, CMs also provide design services to businesses looking to create or improve design plans. Contract manufacturers often have years of experience producing products for a wide range of industries. Through trial and error, they’ve learned what works and what does not.

When utilized during the design phase, a contract manufacturer can analyze design plans and locate areas that could benefit from improvement. This might be something as simple as changing the type of material or the size of different components. Often these changes improve the quality of finished products.

Production

Contract manufacturers have everything needed to produce high quality products. They often employ a full-time staff of design and manufacturing experts. They utilize the best processes, equipment, and technology. Using a contract manufacturer provides access to all of these resources, without the high price of acquiring them in-house.

Testing

In addition to design and production, a quality CM can help ensure the quality and consistency of every product produced. By using quality testing equipment and techniques, the CM will test each part and component as it moves through the production process. This helps catch issues sooner when they’re easier and less expensive to fix.

Means Engineering has the tools and people needed to help you grow your business. Please contact us for information about our contract manufacturing services.

Filed Under: About Us Tagged With: carlsbad, carlsbad contract manufacturer, carlsbad contract manufacturing, CM, contract manufacturer, contract manufacturing, Electronic Devices, electronics assembly

Making the Most of Your Relationship with Your Contract Manufacturer

February 14, 2020 By meiadmin

Companies must make strategic decisions to keep costs low. One of the biggest decisions facing companies today is the choice between manufacturing in-house and outsourcing to an experienced contract manufacturer.

Utilizing a CM makes it possible for companies to develop high quality products without having to acquire additional equipment, machinery, space, or people. This provides significant benefits to companies of all shapes and sizes.

The right CM not only helps keep manufacturing costs low, they also help improve the quality and consistency of products produced. Contract manufacturers often have years of manufacturing experience and utilize advanced technologies for testing and quality assurance. These are experts in their field, able to help companies grow and expand into new markets. Perhaps the greatest benefit of outsourcing is that it frees up time, allowing companies to focus on growing their brand. This can make all the difference in the world in today’s competitive landscape.

In order to take full advantage of the benefits of outsourcing, companies must develop and maintain a good relationship with their CM. That starts from the first interview with a potential CM.

Contract Negotiations

The contract helps determine the specifics of the project including important details like cost. This part of the process is crucial to the development of a mutually beneficial relationship with the CM. Contract negotiations is the best time to determine and identify any limitations of the CM in regards to production capacity and the time required for quality control.

Establishing a Mutually Beneficial Relationship

It’s important that both company and contract manufacturer realize they share a symbiotic relationship; the success of one contributes to the success of the other. This is why it’s so important that companies take the time and effort necessary to build a lasting relationship with the CM.

Quality Parameters

Utilizing a contract manufacturer can significantly improve the quality of products produced. However, it’s important that companies establish stringent quality parameters right from the start. Even better, companies should choose a contract manufacturer that already has quality check parameters in place.

Means Engineering offers contract manufacturing services to businesses across a wide range of industries. Please contact us for information about our services.

Filed Under: About Us Tagged With: AS9100, california, carlsbad contract manufacturer, CM, contract manufacturer, contract manufacturing, Electronic Devices, electronics assembly

Emerging Trends May Have Lasting Impact on the Manufacturing Industry

January 31, 2020 By meiadmin

Every year, the manufacturing industry sees trends come and go. While some of these trends make very little difference to the industry as a whole, others have a major impact. Research suggests that several new and emerging manufacturing trends and technologies will affect the industry for many years to come.

Internet of Things (IoT) Technology

Although not a new concept, the Internet of Things (IoT) will continue to impact the manufacturing industry over the next few years. As consumers and businesses demand more IoT devices, manufacturers will need to implement IoT technology into everything from medical devices to household appliances. Soon, almost every device used will connect to the Internet in some way or other. It’s important that manufacturers keep up with this important technology.

When it comes to manufacturers, manufacturing businesses will need to implement IoT technologies into production if they wish to remain competitive. When used throughout production, IoT technology increases operational efficiency and productivity, while eliminating the risk of human error.

Predictive Maintenance

Proper operation of machinery and equipment is crucial to the success of every manufacturer. This is why several manufacturers have already begun utilizing predictive analysis to identify problems with equipment sooner, before they are able to halt or slow production. Predictive maintenance analyzes production data and “learns” patterns. This helps recognize when something isn’t right.

Augmented Reality (AR)

Although manufacturing businesses use AR for multiple purposes, the most common include equipment maintenance and product design and development improvements. Augmented reality (AR) allows manufacturers to view 3D images of equipment and/or product designs. Users can view multiple parts and drill down to view specific components. Much like virtual reality, AR could be a game changer for the manufacturing industry in coming years.

Cybersecurity

As more devices and businesses connect to the Internet, the need for cybersecurity becomes increasingly important. Manufacturing businesses will need to consider the cybersecurity of their devices as well as the devices they create for their customers. In order to avoid potential problems, every manufacturing business will need to implement a clear and effective cybersecurity strategy as soon as possible.

Filed Under: About Us Tagged With: carlsbad, carlsbad contract manufacturer, carlsbad contract manufacturing, CM, contract manufacturer, contract manufacturing, Electronic Devices, electronics assembly

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ABOUT US

MEI features depth of experience in medical, industrial, semiconductor equipment and military products. All product development efforts start with a unique set of requirements, yet we deliver results that share a common standard of excellence in form, function and design.

Our turn-key capabilities provide smart, simple solutions to cumbersome outsourcing issues, and provide our clients with an intelligent route from concept to market.

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