Means Engineering, Inc.

Product development engineering in medical, industrial, semiconductor equipment & military with a standard of excellence in form, function and design.

(760) 931-9452 | info@meanseng.com
5927 Geiger Court, Carlsbad, CA 92008-7305

Understanding the Differences Between Contract Manufacturing and Private Label Manufacturing

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Companies often struggle to understand the difference between contract manufacturing and private label manufacturing. While there are some similarities, the two are actually quite different. However, the ultimate goal of both private label and contract manufacturing remains the same; produce high quality products that consumers want to buy.

Private Label Manufacturing

In private label manufacturing, one company makes the products but markets them under another company’s label or brand. The manufacturing company is the owner of the product and retains controls over product specifications, quality, and more.

Contract manufacturing

Contract manufacturing involves the outsourcing of the manufacturing and/or design process to another company. The owner of the company hiring the CM provides all of the necessary product specifications. Unless pre-determined by the company hiring the contract manufacturer, the CM cannot change the product specifications. However, it’s always a good idea to ask if there are ways to improve quality and reduce the costs of manufacturing.  The right CM can usually provide insight into improvements to the manufacturing process or product design.

Benefits of Contract Manufacturing

Contract manufacturing is the ideal choice for companies looking to reduce risk and maximize operational efficiencies. Contract manufacturing has numerous benefits including:

  1. Reduced costs. Using a contract manufacturer allows companies to create high quality products at a much lower cost than producing the same products in-house. Companies that use a CM do not have to acquire or maintain appropriate staff, space, equipment, or technology.
  2. Lower risk. Production runs are typically made to order for specific quantities.
  3. Access to experienced professionals. Partnering with a contract manufacturer puts you in direct contact with experienced professionals qualified to offer advice on the design and production of a wide range of products.

Private label manufacturing and contract manufacturing both offer numerous benefits for businesses of all shapes and sizes. However, because of lower margins, contract manufacturing is typically the safest bet.

If you have questions about the contract manufacturing process, or you’d like to learn about outsourcing with a quality CM, Means Engineering can help. Please contact us for more information about our services.

 

Ensuring a Successful Relationship With Your Contract Manufacturer

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Companies considering moving part or all of their production to a contract manufacturer need to take the time to learn all they can about the contract manufacturing process. This is important if you wish to develop a long-lasing, mutually beneficial business relationship with your contract manufacturer.

Design Considerations

The quality of a finished product depends on the quality of its design. Although utilizing the help of a contract manufacturer allows companies to shift some of the responsibilities to the CM, it’s extremely important that the OEM takes the time to clearly define the requirements and specifications of each project.

Parts created during the design phase should not be cost-prohibitive and they should function as intended once completed. This is crucial to the success of the finished product. During the design process, it is up to the OEM to define the manufacturability and functionality of each part. This involves numerous factors including material composition, product life cycle, and any required standards during manufacture and use of the product. It’s important to figure out the answers to these questions before transitioning to the manufacturing stage.

Choosing a Contract Manufacturer

Companies should take care when choosing a contract manufacturer to work with. Make sure you fully understand the strengths, weaknesses, and relevant experience the contract manufacturer has with similar products. Make sure the CM has experience working with the specific industry you plan to create products for. This is especially true for companies looking to create products for the medical and defense industries. An experienced contract manufacturer will understand the unique requirements and ensure the creation of high quality dependable devices.

Development Process

Once you’ve located a contract manufacturer, you’ll need to develop the manufacturing process for the product. Make sure that everyone fully understands the needs, expectations, and requirements of the project. All meetings should include not only engineers and operations managers, but also the production and assembly workers that will be working on the project. This allows you to collect knowledge and wisdom from as many sources as possible.

A little knowledge can go a long way towards a successful relationship with your contract manufacturer. This is why it’s so important to learn all you can before beginning the CM process.

Medical Device Companies Can Benefit From Partnering With a Contract Manufacturer

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Most people think of contract manufacturing as a way to reduce the costs of production.  While it is definitely true that outsourcing can significantly reduce production costs, what you might not realize is it also provides the unique opportunity for companies to gain access to the knowledge and experience of existing manufacturers.

Utilizing a CM helps companies improve product quality and avoid large capital expenditures on the machinery and people needed to create new products. Although contract manufacturing provides numerous benefits for companies in almost every industry, it provides unique benefits for those responsible for the creation of devices for the medical industry.

Do You Have the Specialized Equipment and Highly-Skilled Staff Needed to Produce High Quality Medical Devices?

Medical device creation requires special machinery with the capabilities to create precision-dependent products. It also requires a well-trained and highly skilled workforce. These requirements often act as a barrier for companies looking to enter the medical device industry. The right contract manufacturer can help these companies bridge the gap and ensure the creation of high quality, dependable medical devices.

Using a contract manufacturer allows companies to tap into valuable resources including people, machinery, materials, and more. Outsourcing is much more cost-efficient than acquiring these resources in-house. Outsourcing eliminates the need to purchase, store, and maintain specialized equipment. It also eliminates the need to locate and train qualified staff.

An experienced contract manufacturer maintains the appropriate staff, equipment, and technology needed to produce a wide range of products. They understand the unique requirements of the medical industry and have quality management systems in place to ensure the creation of high quality devices.

Choose an Experienced Contract Manufacturer

Creating medical devices takes specialized equipment and experienced staff that understands the unique requirements of the medical industry. When looking for a contract manufacturer to work with, it’s important to find a company with experience working with the medical industry.

Gather as much information as you can prior to your selection. This helps ensure you’re well prepared to make an educated and informed decision.

 

Benefits of Reverse Engineering

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Companies today are under a lot of pressure to create new products. While the design process requires a certain level of creativity and innovation, many new ideas come from older, existing products. Through reverse engineering, manufacturers can find new ways to utilize old ideas.

What is Reverse Engineering?

Reverse engineering involves taking a product apart and analyzing each individual component and the way it works. Manufacturers then use this knowledge to create new products.

In the electronics industry, electronics manufacturers often use reverse engineering to make improvements or upgrades to existing products. While some similarities between the new and existing product may exist, the two are never exactly the same. Reverse engineering isn’t about recreating an exact match, it’s about figuring out how to produce a better and more efficient product.

Benefits of Reverse Engineering

Reverse engineering makes it possible for manufacturers to incorporate older inventions into new products. This improves time to market and enables product enhancements and improvements. Simply put, the reverse engineering process expands the knowledge and capabilities of electronics manufacturers.

There are numerous reasons why contract manufacturers utilize reverse engineering:

  • Incorporate old ideas into new products
    Reverse engineering allows contract manufacturers to take existing parts, processes, and structures and re-purpose them for other uses.
  • Product improvements
    Reverse engineering involves a detailed analysis of the various components of a product. This helps locate areas that could benefit from improvement. This is one of the most common reasons electronic manufacturers utilize reverse engineering.
  • Locate vulnerabilities in an existing product
    An important part of product improvement, reverse engineering helps locate any faults in existing products that could affect the safety and well-being of the people that use them.
  • Bring less expensive products to market
    Reverse engineering helps lower manufacturing costs and helps electronic manufacturers improve the overall quality and consistency of products produced.
  • Inspire innovation
    Perhaps one of the greatest benefits of reverse engineering is that it inspires innovative design. Electronics manufacturers often find systems and processes during reverse engineering that could benefit a completely different product or industry.

Means Engineering offers a variety of contract manufacturing services. Please contact us for information about our services.

 

Testing Materials

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Consumers today expect high quality products that perform as expected time and time again. Unfortunately, companies often struggle to meet consumer demand.

Testing finished products helps catch potential problems that consumers might experience after purchase. However, testing shouldn’t only take place at the end of production. Testing each component throughout production helps catch issues sooner when they are easier to fix.

Regular testing provides important information about materials, prototypes, and product samples. This information can help engineers, designers, and production managers meet the requirements of regulatory agencies, evaluate product design, and verify a production process.

Proving Compliance

Products used in critical applications such as those used by the medical, aerospace, and defense industries must meet extremely strict requirements for both quality and reliability. This is because failure of these products could cause harm or affect the livelihood of the people that use them.

In order to prevent problems, government agencies set compliance guidelines that manufacturers must meet prior to sale. Companies responsible for the creation of certain products must adhere to these guidelines which include test procedures used to prove compliance.

Material Testing

The quality of materials used is as, if not more important, than the processes used to produce new products. With so many different types of materials available, it can be extremely difficult to know which type is best for each application or use. Testing materials helps manufacturers determine whether a specific material is appropriate for its intended application. This can have a significant impact on the quality and reliability of finished products.

Design Improvements

Regular testing helps locate areas that could benefit from improvement. This might include a simple change of material type, or it could mean changing the design completely. It’s much better to make these changes before or during production than waiting until you’re faced with a defective product or prototype.

There are several different ways to test products and materials. The method used depends on the intended use of the finished product.

Working with a quality contract manufacturer ensures testing takes places and potential issues are resolved quickly and efficiently. This helps prevent defective products which can lead to costly returns and/or recalls. Please contact us to learn about our testing policies.

 

 

ABOUT US

MEI features depth of experience in medical, industrial, semiconductor equipment and military products. All product development efforts start with a unique set of requirements, yet we deliver results that share a common standard of excellence in form, function and design.

Our turn-key capabilities provide smart, simple solutions to cumbersome outsourcing issues, and provide our clients with an intelligent route from concept to market.

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