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5-Axis Machining – What It Is and Why You Need It

October 16, 2020 By meiadmin

5-axis machining allows for the creation of complex parts or components. While 2-3 axis machines move the work piece in two different directions while the cutting tool moves up and down, 5-axis machines can rotate on two additional rotation axes. This allows the cutting tool to reach the part from all directions. When compared to 2 and 3-axis machines, 5-axis machines offer greater versatility, making them a useful tool to just about every industry.

Unfortunately, the high cost of 5-axis machines makes them inaccessible to many manufacturers and machinists. OEMs and organizations wishing to take advantage of 5-axis machining could benefit from outsourcing to a qualified machinist. Outsourcing allows organizations to utilize equipment and skilled teams without having to acquire the people, equipment, or space needed to complete these tasks in-house.

Useful for a Broad Range of Applications

Because of its versatility, machinists use 5-axis machining for a wide range of applications. One of the most common applications is the machining of work pieces with complex contours. These contours are generally difficult, if not impossible, to achieve using a 2-3-axis machine or a turn mill machine.

Although 5-axis machining benefits almost every industry, its commonly utilized by the automotive, aerospace, defense, automation, and medical sectors. The efficiency and accuracy of these machines allows organizations to meet tight tolerances and specific standards for quality and consistency.

The vertical alignment and design of 5-axis machines eliminates the concentricity issues often experienced by horizontal machines. With gravity on its side, the vertical chunk can firmly clamp the work piece to the worktable. This increases application opportunities, improving versatility even more.

While 5-axis machines allow for the creation of complex parts and components, use of these machines is not necessary for all complex machining projects. However, using a 3-axis machine typically creates more steps for the operator. 5-axis machines create complex parts with minimal set-up.

5-Axis Machining Services

Organizations that require the creation of complex parts could benefit from contacting an experienced machinist. Means Engineering offers 5-axis machining for a wide range of industries and applications. Our services reduce time to market and increase profitability.

Please contact us for more information about our CNC machining services.

Industries That Benefit from CNC Machining

October 9, 2020 By meiadmin

Several industries rely on CNC machining for the creation of machined components. CNC machines produce complex parts quickly and with a high level of accuracy. Using computerized design processes, manufacturers can inspect parts and products in 3D prior to production. This helps locate issues, saving a considerable amount of time and money. CNC machine tools and accurate computer positioning ensure parts produced meet standards for both quality and consistency.

While 3-axis machines work in X, Y, Z planes, 5-axis CNC machines add rotary action to two of the axes. This improves accuracy and increases opportunities for the creation of extremely complex parts. 5-axis machines create sophisticated components in less time and with fewer steps than possible with 2-3-axis machines.

Although almost any industry can benefit from CNC machining, the following industries commonly utilize this important service.

Aerospace

Accuracy and consistency are extremely important when creating parts and components for the aerospace industry. Products used in the aerospace industry must meet strict standards. Tight tolerances are required to ensure compliance with safety regulations. CNC machining allows manufacturers to create complex parts and components that meet aerospace industry requirements.

Defense

Much like the aerospace industry, components used in the defense industry must meet strict requirements for quality, accuracy, and consistency. The defense industry does not allow any room for error. Tolerances must be met and CNC machine tools monitored regularly for any signs of wear and tear.

Electronics

As technology evolves, devices get smaller and more complex. Electronics manufacturers often use CNC machines to create parts for the electronics industry. Although many electronics components can be made with a 2-3-axis CNC machine, 5-axis machines enable the accurate creation of small and complex parts with very little set-up. This allows manufacturers to produce parts faster and with more accuracy and reduced chance of error.

Medical

CNC equipment can provide the reports needed for the FDA approval process. Another benefit, CNC machining allows for quick prototyping. This makes it possible to bring new products to market faster. Depending on the needs of the organization, CNC machines can produce small runs or high-volume production.

Outsourced CNC Machining

Businesses looking to produce parts or components may benefit from outsourcing CNC machining from a qualified provider. Outsourcing provides access to precision machining and skilled professionals without having to purchase equipment in-house and train existing staff on proper processes.

Means Engineering offers CNC machining for a wide range of industries. Please contact us for more information about our services.

5-Axis Machining Increases Opportunities for Market Expansion

October 2, 2020 By meiadmin

Commonly used to produce complex parts for the aerospace, medical, automotive, and toolmaking sectors, 5-axis machines complete tasks quickly and accurately with only one set-up. Because of the unique capabilities, 5-axis machining makes it possible for companies to expand their offerings and venture into new markets. By taking advantage of 5-axis machining, companies increase their revenue opportunities and gain a better foothold in their market.

What is a 5-Axis Machine?

3-axis machines move a part in two directions while the cutting tool moves up and down. A 5-axis machine rotates on two different rotary axes, allowing the cutting tool to approach the part from multiple angles. This increases accuracy and allows machinists to produce complex parts with minimal effort.

5-axis machining is generally used for two applications: to create complex three dimensional shapes and for the conventional machining of tilted surfaces. The type of application determines the complexity of the machining program required.

Fortunately, recent advancements have simplified 5-axis programs. Typically, a machinist only needs to learn one application to complete each task. However, it’s important that only skilled machinists work with these machines. Depending on the application, a lack of experience and understanding could create serious problems with the finished product.

5-Axis Machine vs. 2-3-Axis Machine

Although many machinists work with 2-3 axis machines, upgrading to a 5-axis machine provides numerous benefits. 2-3 axis machines require multiple set-ups. With each new set-up, the chance of error increases. 5-axis machines allow machinists to complete projects with a single set-up. In addition to reducing the chance of error, 5-axis machining increases accuracy and ensures the consistency of every part produced.

Unfortunately, it’s not uncommon to see 5-axis capabilities under-utilized. Machinists need extensive knowledge and experience and the right software to create a cutting program that utilizes the CNC machine to its full potential.

Means Engineering Helps Organizations Increase Their Opportunities

Means Engineering recently acquired a 5-axis CNC machine. This will allow us to produce a wide range of complex products for our partners in the aerospace, defense, and medical industries. Our experienced team has received extensive training and understands how to properly utilize our new machine. Please contact us for more information about our 5-axis machining capabilities.

Benefits of 5-Axis CNC Machining

September 25, 2020 By meiadmin

Using computer numerical control (CNC) machining, manufacturers can complete three-dimensional cutting tasks with minimal effort. This important manufacturing process saves time, improves accuracy, increases worker safety, and boosts production volume. Depending on the type of material used and the complexity of the project, manufacturers may use CNC machines with multiple axes. It’s not uncommon to see 3 or 4 axis machines. While these machines provide a high level of precision for complex projects, better options exist. 5-axis machining enables machining of very complex parts, making it the ideal choice for aerospace, medical, and defense applications.

About 5-Axis Machining

5-Axis CNC machines move linearly along the XYZ axes while rotating along two of them. Using multiple configurations, 5-axis machines produce parts with intricate designs quickly with no additional set-up. This allows manufacturers to increase production while eliminating the chance of error caused by multiple set-ups.

5-Axis Machining Benefits

5-axis machines use higher cutting speeds, significantly reducing the amount of time it takes to complete machining projects. Because these machines use shorter cutting tools, less load gets put on the cutter. This increases cutter lifespan and reduces the chance of breakage. The shorter tool causes less vibration, increasing the quality of surface finishing and eliminating the need for hand finishing for most projects.

Using a 5-axis machine, manufacturers can complete prototypes and small runs in less time at a fraction of the cost. What used to take months to complete can be finished in weeks, allowing new products to reach customers sooner and at a much lower price point than previously possible.

When using a 3-axis machine, manufacturers must use a different set-up for each hole. This takes a considerable amount of time and increases the chance of error with each new set-up. Using a 5-axis machine, manufacturers can simply orient the head along the correct axis automatically, reducing the time and effort spent drilling holes.

Produce Complex Parts and Products Quickly

Means Engineering recently acquired a 5-axis machine. Used to create extremely complex parts and products for the medical, defense, and aerospace industries, this machine will enable our team to develop prototypes and products faster and with greater accuracy. Our 5-axis machine enables machining of complex surfaces, shapes, and angles in a single set-up. This minimizes handling, reduces production time, and ensures consistent quality, even for large or repeated orders.

Please contact us for information about our machining services.

Ensuring Business Continuity During Uncertain Times

September 18, 2020 By meiadmin

Many OEMs struggle to achieve redundancy in their supply chain while keeping costs low. Unfortunately, redundancy can cost organizations a lot of time, money, and resources. Focusing on redundancy distracts teams from other important tasks, often delaying important development milestones.

Dealing with the Unexpected

Unexpected events can cause major problems for business continuity. This became apparent in recent months as the COVID-19 pandemic prevented OEMs and other businesses in the manufacturing industry from accessing the components needed to produce products and continue business as normal. In addition to pandemics, other events like fires, floods, and natural disasters can impact an organization’s ability to fulfill orders. The only way to mitigate the risks of these kinds of events is to develop a business continuity plan and partner with a contract manufacturer (CM) that offers redundant sourcing and manufacturing capabilities.

Unfortunately, many contract manufacturers have reduced or halted production during the global health emergency. This has caused major supply chain issues, impacting OEMs and numerous businesses around the world. For organizations supplying devices to the medical or defense industry, supply chain issues could mean the difference between life and death.

Outsourcing Helps Protect OEMs from Supply Chain Problems

When the unexpected occurs, organizations need a partner they can trust to help them continue business as normal. The right contract manufacturer helps organizations continue producing high quality products while making necessary repairs or moving their facility to a new location. When utilized on a regular basis, a contract manufacturer can offer assistance year round to help fulfill periods of high demand and help organizations as they grow and expand into new markets.

Outsourcing makes it possible for teams to focus on other important aspects of their business. This increases the chance of growth and success and gives businesses a competitive edge even during natural disasters and other events that impact the ability for most businesses to succeed.

U.S. Based Contract Manufacturing Services

From design to production and testing, Mean Engineering, Inc. offers a wide range of contract manufacturing services. Our team has years of experience working with a variety of industries.

In order to ensure continuous production and uninterrupted support for the companies that depend on us, Means Engineering has implemented a COVID-19 response plan. Aimed at preventing the spread of disease and keeping our staff safe, our response plan has become an important part of everything we do.

Please contact us to learn how Means Engineering can fit in your business continuity plan.